(Environment friendly additive for lead acid batteries)
Sulphation is the major cause (75%) of lead acid
battery failure. This occurs as lead sulphate
which forms on battery plates during discharging crystallizes into irreversible
compounds over time. Sulphation erodes battery capacity and efficiency
and ultimately their useful life. EG3000 works directly at REMOVING
SULPHATION from battery plates.
ElectroGel 3000 - THE ONLY BATTERY ADDITIVE in
the market that has been proven to be highly effective for starter and
traction batteries for the following application:
- Emergency Engine Starting for starter battery below
cranking capability.
- Battery Maintenance And Servicing for better performance,
longer battery life.
- Battery Reviving And Reconditioning for used sulphated
batteries.
Below are the results of EG3000 application tests on sulphated
batteries that have been condemned being unable to be recharged by conventional
means. Note the speedy recovery of voltage in the initial 10 minutes after
addition of EG3000. All batteries were recharged to serviceable state
after treatment with EG3000.
Benefits of ElectroGel 3000 to end users.
- Reduce battery replacement and maintenance costs
- Maximize battery capacity and life
- Improve current output and cranking power
- Reduce fuel and power consumption
- Improve battery efficiency, performance and productivity
Usage Instructions:
EG3000 is non-toxic, non-explosive and non-flammable.
It is packed in bottles of 210 ml each
- Add equal amount to each cell
- Refer to usage table on bottle for application amount
- Ensure electrolyte is at appropriate level. Do not
overfill
- Use up entire content once opened. Cap bottle tightly
before disposal
- For cool weather (up to 40°C), or emergency starting,
wait for about 20 mins before re-cranking
- It is important to recharge battery after adding EG3000
for maximum effectiveness
EG3000 is ideal as a backup for emergency starting and
for revival, maintenance and servicing of batteries.
Please [click here]
to download the MATERIAL SAFETY DATA SHEET in
Mircosoft Word format.
METHOD TO RECOVER WEAK LEAD ACID BATTERIES
(ESPECIALLY FOR FORKLIFT OR TRACTION BATTERIES )
Procedure for Recovering Used/Sulphated Lead Acid Traction Batteries
1) Add EG3000 (allow 12 hours reaction time for better result)
Remove electrolyte before adding EG3000 if necessary. Add equal amount of EG3000 into each cell accordingly (refer to Usage Table). Allow chemical reaction to complete in battery for 12 hours. Do not allow EG3000 to contact with any metal or nylon before application.
2) Slow Charge Up of Battery
Fully charge up battery by low constant current (2% - 5% of AH capacity) charging.
3) Slow Discharge
Slowly discharge battery with not more than 10% current of AH capacity till voltage decrease 12.5% (e.g. to 10.5V from 12V, to 31.5V from 36V, to 42V from 48V). Calculate battery capacity (Amp x Hrs = AH) if necessary.
4) Add EG3000 If Necessary
If the capacity does not increase more than 10%, or load test fail, add EG3000 again to each cell accordingly.
5) Repeat step (2) and (3) for Another Two Cycles
Charge & discharge the battery with low current for 3 cycles. The capacity of battery will increase gradually up to 30% or more.
6) Charge Up Battery, Check Voltage, S.G. & Load Test
After charging, voltage of battery should not be less than 2.0 volts per cell, S.G. should not fall below 1.23 or 1.25 for starter or traction battery respectively. Load test voltage should not drop more than 12.5% (e.g. 10.5V & above for 12V battery).
If voltage, S.G. or load test failed, you may want to reject the battery for recovery servicing, or, you may replace the entire acid (S.G. 1.26) in the battery/cell, add the same amount of EG3000 into each cell, repeat step (2) and (3), check battery quality again.
7) Ready For Delivery/Use
Clean the accepted battery, label & record date of processing; the battery is ready for delivery/Use. You may skip steps (4) to (6) for good or slightly sulphated battery.
8) Charge Before Use
After installing the re-conditioned traction batteries into machine, charge the battery accordingly before application. The battery capacity will increase as usage increase.
DISCLAIMER:
This information is based on data
believed by BONWE Technology Pte Ltd to be accurate at the time of writing
but is subjected to change without notice. It is given in good faith,
for the assistance of users and is of a general nature. No legal warranty
expressed or implied is made as to its accuracy, completeness or otherwise.
Every person dealing with the materials referred to herein does so at
their own risk absolutely and must make independent determinations of
suitability and completeness from all sources to ensure their proper use.
We have no control over the conditions under which these products are
stored, handled or used, and therefore our recommendations must not be
regarded as amounting to legal warranty or as involving any legal liability
on BONWE Technology (S) Pte Ltd.
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